Automated welding system design
Tailor-made turnkey automated machinery:
choose Tecsal to optimise your production
Machining processes
Not only welding: our machinery can perform any type of process and merge several processes in the same machinery to return finished products.
However, our aptitude for welding solutions also allows us to provide specific advice on welding processes, combining training and many years of experience.
Handling
Cutting
Assembly
Loading / Unloading
Pallettising
You don't need many systems: one is enough
Do you need to handle many different applications and processes?
Designing several systems for individual applications can be costly and may not be the most efficient and effective solution. With a custom-made design, a single welding system can be built that brings together all the necessary types of processing. Process automation ensures repeatable, precise, quality processing that minimises waste.
Designing several systems for individual applications can be costly and may not be the most efficient and effective solution. With a custom-made design, a single welding system can be built that brings together all the necessary types of processing. Process automation ensures repeatable, precise, quality processing that minimises waste.
Automated machinery: examples of finished products
See the gallery with some examples of products made by our customers thanks to Tecsal solutions, both traditional and robotised lines, depending on the production requirements.
Visit the section with photos of all finished products
8 advantages of making machinery with Tecsal
We produce tailor-made machinery for welding and other processes, both traditional line and robotic islands.
We reproduce and implement existing welding systems
We produce in-house hardware and we program software.
In-house production of electrodes and mechanical components
We use Industry 4.0 production technologies
We support your team in calculating machinery depreciation.
We support your staff with training in operating machinery
We provide ongoing assistance or maintenance and retrofit services for existing machinery
We are manufacturers of robotic welding systems
Tecsal specialises in the production of robotic welding islands with wide flexibility of use, tailored to the needs of each specific production.
Our solutions are of superior quality for several reasons:
Our solutions are of superior quality for several reasons:
- Single point of contact: we follow the customer at all stages, from consulting to design, from training to maintenance, through to the sale of welding machines and spare parts.
- Customised solutions: we are able to provide customised solutions for any kind of requirement related to the world of welding and robotic welding systems.
- Quick solutions: every need, spare part request or problem can be solved in a short time, with maximum efficiency and without having to call in third parties.
- Consultancy: we can recommend the best welding solutions thanks to our decades of experience.
- Production of customised components and electrodes: Tecsal can produce all the necessary mechanical components and electrodes, standard or customised to specific requirements.
- Industry 4.0: our welding systems benefit from all the advantages of innovative Industry 4.0 production technologies.
- Software configuration: our technicians can configure the appropriate software for the required functions. We can programme each machine or PLC by creating the appropriate work cycle sequence and graphical user interface.
- Service and maintenance: our customers can rely on the maintenance and servicing of their equipment, even remotely. We also carry out work on third-party installations.
Our method
We want to build the product you have in mind as efficiently and effectively as possible, to guarantee you a safe, long-lasting and quality robotic system, built entirely in-house.
During the design phase we will ask you to carry out preliminary tests, in order to verify the feasibility of the design or request and guide you towards improved solutions if necessary.
During the design phase we will ask you to carry out preliminary tests, in order to verify the feasibility of the design or request and guide you towards improved solutions if necessary.
01Customised design
After an initial inspection, we listen to your real needs, carry out a preliminary definition of the process and define the primitive layout of the machine.
We then design the system, with the possibility of modifications during the course of production, thanks to direct connection between the design office and production.
We then design the system, with the possibility of modifications during the course of production, thanks to direct connection between the design office and production.
02Production
After presentation of the preliminary layout and approval of the executive design, production of your machinery begins, both on hardware and software sides.
Our technicians also take care of the programming, with the work cycle sequence according to your needs.
Our technicians also take care of the programming, with the work cycle sequence according to your needs.
03Testing and installation
At the end of the production phase, the first testing takes place, followed by the installation at your premises and the first start-up of the system, to verify its proper functioning.
We take care of mechanical assembly and machine wiring.
We take care of mechanical assembly and machine wiring.
04Training and coaching
We accompany your plant operators so that they know how to make the most of all its functions and optimise the process. We also provide you with continuous consultancy and after-sales support, even remotely.
All machinery is supplied with a comprehensive user manual.
All machinery is supplied with a comprehensive user manual.
Why implement a customised automated welding system?
Every company and every product have very specific requirements, for which a standard welding robot may not suffice, or may require numerous finishing touches. A customised automated welding system allows you to carry out even more processing in less time, while maintaining consistent processing quality and minimising waste.
The advantages of welding robots
An automated or robotised plant has several advantages, which can be defined as greater precision and productivity, thanks to the repetition of the welding process with an accuracy that cannot be achieved manually.
Robotic islands and welding robots tailored to your needs
There are many reasons for choosing to implement automated machinery in your company:
Types of automated machinery
We produce machinery of all kinds:
- simple automations
- finished machine customisation
- complete traditional lines
- complete automated lines
- custom solutions
- solutions for product industrialisation
We can create different types of automated systems, depending on requirements:
- modifications of existing installations
- design of fully customised automated machinery
- design of automated systems grouping several processes
- design of automated welding plants for individual processes:
- resistance welding robots with spot welders
- resistance welding robots with micro weld heads
- TIG, TIG/MAG, MMA and MIG Pulsed welding robots with arc welders
- welding robots with capacitor discharge welders
- single-process automated machinery design:
- automated handling systems
- automated plasma cutting systems
- automated assembly machines
- automated loading/unloading systems
- automated palletising systems
Why choose Tecsal
01Confidentiality
We guarantee absolute customer confidentiality on designs and prototypes
02Continuous support
We offer after-sales support aimed at transferring knowledge to the customer, so that they are able to take full advantage of the solutions adopted
03Software component certification
Our staff has specific know-how in the development, production, configuration and in-house improvement of software components.
A solution for every need
Not sure exactly what kind of system you need?
Our experts are available to guide you according to the practical need or idea you have in mind. We will ask for the information you need to facilitate the realisation of the system, such as advice and technical information on your product and proven production processes, so that you do not fall back on design mistakes you have already made before.
Have you purchased a system from a third party that does not suit your needs?
Solutions designed for others may not be effective for your company. If you have previously purchased a system that was not built with your company’s actual production process in mind, you may end up with sub-standard manufactured parts, sub-standard cycle times, a sub-standard appearance. Looking for initial savings can in the long run result in risks of loss that should not be underestimated. For major investments, it is always better to rely on an expert who can guide you towards the best solution and guarantee you an effective, safe and durable system.
Which companies benefit from automated systems?
In order to operate a plant, you need to be familiar with robots and PLCs (Programmable Logic Controllers), understand how automated machinery works, what its strengths and weaknesses are, have a minimum of familiarity with HMIs (Human Machine Interfaces) and notions of mechanics to be able to operate the machinery.
If your staff needs to refresh or strengthen these skills, the training courses provided by Tecsal can fill any gaps.
Which companies benefit from automated systems?
There are many companies that can benefit from our solutions: e.g., companies that carry out wire machining in oven and refrigerator grills, the electrical appliance sector, the assembly of mechanical components, the resistance sector, packaging, handling, robotics, eyewear and many others.
Workers gain in safety, thanks to the use of light curtains and safety sensors certified in compliance with safety regulations.
Do you want to build a customised automated welding system?
Fill in the form to receive information and contact a sales engineer
Services
Welders and accessories
Contact details
0434-630652
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